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Polyurea Equipment Platforms

Polyurea Mobile Processing Plants

Complete material processing systems designed to heat, condition, and deliver polyurea coatings under controlled pressure and temperature. Three platforms — engineered for different production requirements.

Why System Design Matters for Polyurea
Polyurea coatings rely on consistent processing conditions to achieve proper film build, adhesion, and durability. Unlike spray foam, polyurea requires tighter control of material temperature, system pressure, and ratio balance — from the supply drums through the hose and into the spray gun. A properly configured mobile processing plant ensures stable operation across a wide range of environmental conditions.
Entry Coating Platform

16-Foot Gas

Polyurea Processing Plant

$76,083
Starting price — turnkey

Entry platform for hybrid polyurea applications. Gas-powered system with the Reactor AXP1 polyurea machine, designed for consistent heat and pressure balance in coating applications.

MachineGraco Reactor AXP1
Trailer8.5' × 16' V-Nose 10K Trailer
Hose160 ft 2,000 psi Heated Hose
FeedT3 Transfer Pumps (×2)
Pressure~1,800–2,200 PSI
Graco Reactor AXP1 polyurea proportioner
20 kW electric-start gas generator
35 CFM gas compressor & air dryer
Graco Fusion PC spray gun
Gun recirculation system
Full safety & training package
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Most Capable
Production Coating Platform

18-Foot Solid-State

Polyurea Processing Plant

$108,291
Starting price — turnkey

High-output hydraulic platform for demanding polyurea applications. The PHX-40 delivers up to 2.8 GPM at 3,500 PSI, built for production-level pure polyurea coatings.

MachinePMC PHX-2 Hydraulic
Trailer8.5' × 18' V-Nose 14K Trailer
Hose210 ft 3,500 psi Heated Hose
FeedElectric Feed Pumps (×2)
Pressure~2,200–3,500 PSI
PMC PHX-2 Hydraulic proportioner (3,500 PSI)
Diesel generator with fuel tank
7.5 HP 3-phase compressor & refrigerated dryer
Graco Fusion PC spray gun
Gun recirculation system
Full safety & training package
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Advanced Monitoring Platform

18-Foot Digitally Monitored

Polyurea Processing Plant

$112,057
Starting price — turnkey

Digitally monitored proportioner system with real-time pressure, temperature, and material balance visibility. Built for consistent pure polyurea performance under demanding service conditions.

MachineGraco Reactor 3 E-XP1 Elite
Trailer8.5' × 18' V-Nose 14K Trailer
Hose220 ft Heated Hose
FeedCore Electric Transfer Pumps
Pressure~2,200–2,500+ PSI
Graco Reactor 3 E-XP1 Elite (digital monitoring)
Core electric transfer pumps
Diesel generator with fuel tank
7.5 HP 3-phase compressor & refrigerated dryer
Graco Fusion PC spray gun
Full safety & training package
View Full System
Hybrid Polyurea

Hybrid Systems

Lower reactivity systems that can be processed at lower pressures. Compatible with certain entry-level spray configurations.

~1,800–2,200 PSI processing range
Lower reactivity vs. pure systems
Protective coatings & liner applications
Gas platform compatible
Pure Polyurea

Pure Systems

Fast-reacting, high-performance coatings requiring dedicated proportioners and tighter system control throughout the entire processing chain.

~2,200–3,500+ PSI processing range
Faster reaction, higher temperature sensitivity
Dedicated coating proportioners required
Diesel or digital platform required
Where Polyurea Is Used

Common Polyurea Applications

Secondary containment systems
Water & wastewater treatment facilities
Tank linings & pipe coatings
Concrete & steel protection
Geotextile liners & environmental containment
Industrial flooring & protective membranes
Roofing & waterproofing systems
Material Conditioning

System Requirements for Polyurea

Stable material temperature before and during spraying
Consistent high-pressure delivery at the spray gun
Balanced material flow between A-side and B-side
Properly matched hose length and diameter
Continuous material circulation capability
Drum temperatures maintained at 70–80°F or higher

Ready to Get Started?

Contact us to discuss your rig requirements.

234.716.8530Request Quote