18-Foot Digitally Monitored Polyurea Processing Plant
Reactor 3 E-XP1 Elite with Core electric transfer pumps and 220 ft of heated hose. Real-time pressure, temperature, and material balance monitoring — built for 2,200–3,500 PSI polyurea processing.
Digitally Monitored Polyurea Processing Platform
The SprayWorks 18-foot digitally monitored polyurea rig is built around the Graco Reactor 3 E-XP1 Elite — a proportioner with real-time pressure, temperature, and material balance monitoring. Combined with Core electric transfer pumps and 220 ft of heated hose, this platform delivers the consistent processing conditions required for pure polyurea applications.
Unlike standard proportioners, the Reactor 3 platform provides on-machine visibility into operating conditions throughout the spray session — allowing operators to identify and correct issues before they affect coating quality or adhesion.
18-Foot V-Nose Trailer
| Trailer | 8.5' x 18' V-Nose 14K |
| GVWR | 14,000 lb — torsion axle suspension |
| Hitch | 2-5/16" Ball Hitch |
| Brakes | Electric Brakes, Spare Tire, LED Lights |
| Drum Ramp | 36" Folding Steel Drum Ramp |
| Floor | High Pressure Spray Polyurea Coating |
| Insulation | Walls, Ceiling + Underneath |
| Partition | Partition Wall with Through Door |
| Hose Door | Built-in access door with two slide locks |
Graco Reactor 3 E-XP1 Elite
A digitally monitored proportioner designed for consistent pressure, temperature control, and material balance during polyurea and coating applications. It maintains stable operating conditions under load, helping ensure proper reactivity, adhesion, and overall coating performance. Equipped with Core electric transfer pumps, the system actively manages material supply to maintain consistent inlet pressure and support on-ratio spraying throughout operation.
| Machine | Graco Reactor 3 E-XP1 Elite |
| Monitoring | Real-time digital (Reactor 3 platform) |
| Transfer Pumps | Core Electric Transfer Pumps |
| Hose | 220 ft Heated Hose |
| Spray Gun | Graco Fusion PC |
| Gun Package | #01 tip, #02 mixing chamber, flush kit, rebuild kit |
| Generator | Diesel w/ Fuel Tank |
| Recirculation | Gun mount + machine recirculation system |
Generator + Electrical
| Generator | Diesel Generator with Fuel Tank |
| Panel | 220 Volt Breaker Box |
| Outlets | 110 Volt Receptacle Outlets |
| Lighting | LED Light System — 3-Way Switch (Generator / Shore Power) |
| Wiring | Diesel Rig Wiring: Outlets, 110V Shore Power |
Compressor + Air Drying
| Compressor | 7-1/2 HP, 3PH, 30 CFM |
| Air Drying | 30 CFM Refrigerated Air Dryer With Auto Dump |
| Distribution | Air Manifold Assembly, Quick Disconnects, Ball Valve |
Safety Equipment Included
- ▶Two-Worker Double Bib Breathing Air Blower Respirator System w/ 50' Airline Hose
- ▶Hood Lens Cover Peel-Offs (10/pkg)
- ▶3M 1/2 Face Respirator (M + L) + Cartridge Filter (2pk)
- ▶SDS Compliance Center
- ▶2XL Coveralls (Box of 25)
- ▶12pk Knit Gloves + Nitrile Gloves XL
- ▶Fire Extinguisher
- ▶First Aid Kit
- ▶Eyewash Station
In-class training at the SprayWorks facility in Kent, OH plus additional online courses, scheduled in conjunction with rig pickup. Covers safety, estimating, equipment troubleshooting, preventive maintenance, and spray application techniques.
Digitally Monitored Polyurea Processing Systems
Why Monitoring Matters
Polyurea coatings react quickly and are sensitive to changes in processing conditions. Variations in pressure, temperature, or material supply can affect film build, adhesion, and overall coating quality.
- ▸Detect pressure imbalance between A-side and B-side
- ▸Monitor material temperature throughout system
- ▸Identify flow inconsistencies during operation
- ▸Recognize system performance changes in real time
Monitoring + Control
Digitally monitored platforms provide real-time feedback across multiple system components.
- ▸Pressure monitoring on A-side and B-side
- ▸Heater block and hose temperature tracking
- ▸Material flow rate visibility during spraying
- ▸Independent hose heat zone control
- ▸Integrated system diagnostics and alerts
System Stability + Performance
Digital monitoring enhances system stability through real-time control and visibility:
- ▸Improved pressure balance during operation
- ▸Consistent material temperature control
- ▸Reduced variability in coating application
- ▸Increased repeatability across projects
Best Suited For
- ▸High-performance coating applications
- ▸Projects requiring consistent, repeatable results
- ▸Operations where system visibility is critical
- ▸Environments where early detection of system changes is important
- ▸Graco Reactor 3 E-XP1 Elite (digital monitoring)
- ▸Core electric transfer pumps
- ▸Diesel generator with fuel tank
- ▸7.5 HP 3-phase compressor + refrigerated dryer
- ▸220 ft heated hose
- ▸Graco Fusion PC spray gun + recirculation system
- ▸Electric feed supply pumps (x2)
- ▸Barrel Blazer drum heaters (x2)
- ▸Drum mixer / agitator
- ▸Full safety + training package