16-Foot Gas Polyurea Mobile Processing Plant
Entry-level polyurea processing platform. Reactor AXP1 machine with gas generator, gas compressor, and 160 ft of 2,000 PSI heated hose — built for hybrid polyurea and coating applications.
Gas-Powered Polyurea Processing Platform
The SprayWorks 16-foot gas polyurea rig is a turnkey mobile processing system built for contractors performing hybrid polyurea coating applications. The platform is designed around the Graco Reactor AXP1 polyurea machine, a 20 kW gas generator, and a 35 CFM gas compressor — all matched to support reliable coating production on exterior and commercial projects.
Polyurea coatings require consistent material temperature, system pressure, and ratio balance from drum to gun. This platform packages the heating, proportioning, and air systems needed to maintain stable processing conditions across a full production day.
16-Foot V-Nose Trailer
| Trailer | 8.5' × 16' V-Nose 10K |
| GVWR | 10,000 lb — torsion axle suspension |
| Hitch | 2-5/16" Ball Hitch |
| Doors | Ramp or Barn Doors |
| Drum Ramp | 36" Folding Steel Drum Ramp |
| Floor | High Pressure Spray Polyurea Coating |
| Insulation | Walls, Ceiling & Underneath |
| Hose Door | Built-in access door with two slide locks |
Graco Reactor AXP1
The Reactor AXP1 polyurea system delivers the reliability and control required for high-performance coating applications on the jobsite. It maintains consistent heat and pressure balance under continuous operation, ensuring proper material reactivity, adhesion, and finish quality. Designed for hybrid polyurea applications in the 1,800–2,200 PSI processing range.
| Machine | Graco Reactor AXP1 |
| Application | Hybrid Polyurea Coatings |
| Processing Range | ~1,800–2,200 PSI |
| Hose | 160 ft 2,000 PSI Heated Hose |
| Spray Gun | Graco Fusion PC |
| Gun Package | #01 tip, #02 mixing chamber, flush kit, rebuild kit |
| Transfer Pumps | T3 Transfer Pump with Air Regulator (×2) |
| Recirculation | Gun mount & machine recirculation system |
Generator & Electrical
| Generator | 20KW Electric Start Portable Generator (CARB) |
| Panel | 220 Volt Breaker Panel |
| Outlets | 110 Volt Receptacle Outlets |
| Lighting | LED Light System with 3-Way Switch |
| Shore Power | 110V Shore Power — overnight material heating |
Compressor & Air Drying
| Compressor | Slide Mount Gas Compressor 35 CFM @ 100 PSI |
| Air Drying | Air Dryer — ADS 35 with Auto Dump |
| Distribution | Air Manifold Assembly, Quick Disconnects, Ball Valve |
Safety Equipment Included
- ▶Two-Worker Double Bib Breathing Air Blower System w/ 50' Airline Hose
- ▶Hood Lens Cover Peel-Offs (10/pkg)
- ▶3M 1/2 Face Respirator (M & L) + Cartridge Filter (2pk)
- ▶SDS Compliance Center
- ▶2XL Coveralls (Box of 25)
- ▶12pk Knit Gloves & Nitrile Gloves XL
- ▶Fire Extinguisher
- ▶First Aid Kit
- ▶Eyewash Station
In-class training at the SprayWorks facility in Kent, OH plus additional online courses, scheduled in conjunction with rig pickup. Covers safety, estimating, equipment troubleshooting, preventive maintenance, and spray application techniques.
Gas Polyurea Processing Systems
Why Power Matters
Polyurea systems require consistent electrical output to maintain material temperature and processing pressure during operation. Unlike intermittent equipment loads, coating systems operate under continuous demand, placing sustained load on the generator.
- ▸Heater performance can be reduced if undersized
- ▸Material temperature may become unstable
- ▸Pressure consistency can be affected during operation
Material Conditioning
Polyurea materials require proper conditioning regardless of platform type. This includes maintaining drum temperature, ensuring proper material mixing when required, and stabilizing the system prior to spraying. Because gas systems are often used in variable environments, maintaining consistent material temperature becomes more critical to overall system performance.
Recirculation & System Stability
Recirculation capability allows material to be circulated through the system prior to spraying, helping stabilize temperature and pressure throughout the proportioner, hose, and return lines. This process prepares material before application and maintains system readiness between spray cycles.
System Limitations
- ▸Reduced total capacity vs. larger platforms
- ▸Sensitivity to generator sizing and load
- ▸Limited ability to support higher output or extended hose
Best Suited For
- ▸Mobile or remote job sites
- ▸Self-contained operation requirements
- ▸Moderate production environments
- ▸Applications prioritizing portability
- ▸Graco Reactor AXP1 polyurea proportioner
- ▸20 kW electric-start gas generator
- ▸35 CFM gas compressor & air dryer
- ▸160 ft 2,000 PSI heated hose
- ▸Graco Fusion PC spray gun & recirculation system
- ▸T3 transfer pumps (×2)
- ▸Barrel Blazer drum heaters (×2)
- ▸Drum mixer / agitator
- ▸Full safety & training package