Solid-State Diesel Platform

18-Foot Solid-State Diesel Polyurea Processing Plant

Professional hydraulic polyurea platform. PMC PHX-2 at 3,500 PSI — built for demanding pure polyurea applications with extended hose capability and continuous production.

Platform Overview

Diesel-Powered High-Output Polyurea Platform

This 18-foot solid-state diesel polyurea rig is a production-grade mobile processing system built for contractors performing demanding pure polyurea coating applications. The platform centers on the PMC PHX-2 hydraulic proportioner — delivering up to 3,500 PSI — mounted in an 18-ft V-nose trailer with diesel generation and a refrigerated 3-phase compressor system.

Pure polyurea systems require tighter control of material temperature, pressure, and ratio balance than spray foam. This platform is engineered to maintain stable processing conditions from drum to gun across extended hose runs and continuous production environments.

Trailer Platform

18-Foot V-Nose Trailer

18-foot polyurea diesel rig trailer exterior
Trailer8.5' x 18' V-Nose 14K
GVWR14,000 lb — torsion axle suspension
Hitch2-5/16" Ball Hitch
BrakesElectric Brakes, Spare Tire, LED Lights
Drum Ramp36" Folding Steel Drum Ramp
FloorHigh Pressure Spray Polyurea Coating
InsulationWalls, Ceiling + Underneath
PartitionPartition Wall with Through Door
Hose DoorBuilt-in access door with two slide locks
Interior Workspace
Double barrel rack (set of 2), transfer pump tube holder, 15" hose rack, 5-drawer tool box with countertop and lock assembly, bench vise, wall cabinet with lock assembly and shelf insert, wall mount heater.
Diesel Platform Advantage
Diesel generators provide more consistent electrical output under sustained load. For polyurea rigs operating proportioner heater systems continuously, diesel power delivery helps maintain stable chemical processing temperatures across full production days.
Polyurea Machine

PMC PHX-2 Hydraulic Polyurea Proportioner

Hydraulic proportioner designed for professional polyurea and high-pressure coating applications. The PHX-2 delivers a maximum working pressure of 3,500 PSI (241 bar). Built for pure polyurea systems requiring consistent high-pressure material delivery and precise temperature control across the full hose length.

PMC PHX-2 hydraulic proportioner installed in rig
MachinePMC PHX-2 Hydraulic Proportioner
Max Pressure3,500 PSI (241 bar)
Hose210 ft 3,500 PSI Heated Hose
Spray GunGraco Fusion PC
Gun Package#01 tip, #02 mixing chamber, flush kit, rebuild kit
Transfer PumpsElectric Feed Pumps (x2)
RecirculationGun mount + machine recirculation system
Hydraulic Drive — Why It Matters for Polyurea
The PHX-25 maintains a consistent 1:1 ratio under varying pressure conditions. For pure polyurea applications — which are highly sensitive to ratio imbalance — hydraulic drive provides the stable material delivery needed to produce consistent coating quality throughout extended spray sessions.
Diesel engine and air compressor systemRolair air compressor pump and motor assembly
Power System

Generator + Electrical

GeneratorDiesel Generator with Fuel Tank
Panel220 Volt Breaker Box
Outlets110 Volt Receptacle Outlets
LightingLED Light System — 3-Way Switch (Generator / Shore Power)
WiringDiesel Rig Wiring: Outlets, 110V Shore Power
Air System

Compressor + Air Drying

Compressor7-1/2 HP, 3PH, 30 CFM
Air Drying30 CFM Refrigerated Air Dryer With Auto Dump
DistributionAir Manifold Assembly, Quick Disconnects, Ball Valve
Safety Package

Safety Equipment Included

Respiratory Protection
  • Two-Worker Double Bib Breathing Air Blower Respirator System w/ 50' Airline Hose
  • Hood Lens Cover Peel-Offs (10/pkg)
  • 3M 1/2 Face Respirator (M + L) + Cartridge Filter (2pk)
PPE + Compliance
  • SDS Compliance Center
  • 2XL Coveralls (Box of 25)
  • 12pk Knit Gloves + Nitrile Gloves XL
Emergency
  • Fire Extinguisher
  • First Aid Kit
  • Eyewash Station
In-Class Spray School — Included

In-class training at our facility plus additional online courses, scheduled in conjunction with rig pickup. Covers safety, estimating, equipment troubleshooting, preventive maintenance, and spray application techniques.

Contractor trainingPolyurea spray application
Turnkey System Total
See Optional Add-On Items Below
$108,291
System Design + Operation

Solid-State Polyurea Processing Systems

Why System Design Matters

Polyurea coatings are highly sensitive to pressure, temperature, and material consistency. Solid-state systems are designed to maintain stable operating conditions across the entire processing system — from the supply drums through the hose and into the spray gun. By controlling material delivery and reducing system fluctuation, these platforms help maintain consistent coating performance under demanding conditions.

Electric Feed Supply vs Air Systems

Traditional systems rely on air-driven transfer pumps, which introduce variability in material supply based on compressor performance.

  • Consistent inlet pressure to the proportioner
  • Reduced dependence on compressed air systems
  • Improved material delivery under continuous operation

Material Conditioning System

Solid-state platforms support full material conditioning through integrated components:

  • Maintaining drum temperatures prior to processing
  • Mechanical mixing when required
  • Stabilizing material temperature throughout
  • Supporting consistent flow to proportioner

Full-System Recirculation

Material circulates through the entire system including proportioner, heated hose, and return manifold back to supply drums:

  • Stabilize temperature across entire system
  • Equalize pressure before spraying
  • Maintain system readiness during idle periods
  • Reduce material settling or inconsistency

System Stability + Performance

Solid-state platforms deliver improved stability through integrated design:

  • More consistent pressure at spray gun
  • Improved temperature control throughout system
  • Reduced fluctuation during continuous operation
  • More predictable coating performance

Best Suited For

  • Higher-demand coating applications
  • Projects requiring consistent material delivery
  • Operations requiring reduced air dependency
  • Environments demanding stable, repeatable performance
Optional Upgrades — Click to Configure
1
2
Rig floor plan
Current Configuration
  • PMC PHX-2 Hydraulic proportioner (3,500 PSI)
  • Diesel generator with fuel tank
  • 7.5 HP 3-phase compressor + refrigerated dryer
  • 210 ft 3,500 PSI heated hose
  • Graco Fusion PC spray gun + recirculation system
  • Electric feed supply pumps (x2)
  • Barrel Blazer drum heaters (x2)
  • Drum mixer / agitator
  • Full safety + training package
Base System$108,291
Total$108,291

Ready to Move Forward with the Diesel Polyurea Rig?